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Found this on a another site with some pictures, To gain the whopping 4 HP you will need the fuel controller to make there claimed horse power :!: , I would also get an air fuel ratio gage set also to set the fuel controllers fuel ratio curve to around 13:1 to 13:5 under power and 14:1 to 14:7 at idle so you don't have to smell it after it is warmed up at idle :idea:, here is the site with the pictures below and some other exhaust testing, good luck with your modification
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You will need to remove the bed and make sure you keep all your old hardware, you may need to reuse some of it for the new install, I can not give full accurate info because i have never used a big gun system but all systems are about the same when you install them, They should all use the factory mounting points and should all go on real easy, Remember you should use a fuel controller with all these the systems due to the fact that it will make the engine run a little lean and you will not get the full benefit of the system with out it, PM grant22 because he can tell you everything you may run into with the swap out and should be able to help, He has his exhaust on and off a few times but I do not think it was a big gun system, Just follow the instructions and it should not be that hard to do
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Here is were you can get a 500w stator for you unit, the stock rhino is around 220 watts and the new one will give you 500 watts at 40 amps at 12.5 volts, 35 amps at 14.26 volts.
http://www.hunterworks.com/yamaha_rhino__accessories
I looked at there web site and it looks like a well made kit but was shocked at the $5500 dollar price :shock: , Still knowing what i do about the engine I am concerned on there statement that the engine needs no mods at almost double the power output, Polaris crank shafts have been know to fail at that much output.
What is the current price on a turbo kit, The last time i checked it was well over $4000.00, This is over 1/3 the cost of a new RZR, And you can only push the Polaris engine to 6700 to 7000 RPM without major bottom end modifications, Also you are limited to only so much top speed because the drive and driven clutch and the engine RPM limit and also the gearing, I am sure when the turbo spools up the power is very much improved till that point and what are the current dyno numbers on this kit on a 800 EFI and if any how much more top speed do you get :?: , I am not sure but a new 70 horse 850 EFI engine from the new sportsman might be cheaper then doing a turbo kit and making all the engine upgrades, That could get as high as 6 to 7 thousand dollars when your done :idea: . I sure would like to see if someone is doing one of the 850 transplants :idea: .
Just look at all your options before you put down $10,000+ dollars, The Ranger is faster then the stock Rhinos and Teryx, Ranger at 50 mph and the Teryx at 48 mph and the rhino at 42 mph. well the rest is up to you but at least look one over before making a decision, they are all fine machines with there pluses and minuses, well that all i have to add and good luck on whatever you decide on
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I do not want to be one sided but the rhino and the teryx are not really work UTVs and are more like UTVs for play, that is what they were designed for, if you want to use it on the farm to haul stuff and tow stuff the ranger xp is the better choice, I know this because I have had to tow back to camp a few rhinos in my day
, It also plays very well also
, You get a better wider stock suspension so you don't get that tippy feeling and a faster stock mile per hour speed then the rhino and the teryx, It has a much bigger cargo box and much better on board storage, the first rangers have been out way longer then either of the other manufactures in this field of UTVs and they have ran since 2005 the same basic Bosch fuel injection from the 2004 sportsman, They unlike the RZR have had little trouble and are very easy to maintain, You can do a belt change in less then 20 minutes, much easier then a rhino and this allways happens at the worst times, It also includes a 500 watt stator for running all your accessories and the rhino has about half that, not sure about the teryx, As for the last couple of years the performance market has cought up with it and parts are plentaful now and they responde well to them, I really like what they did with the 2009 model and it is a much improved machine then my 2005 and i have never had a problem with my 2005 xp, well I just thought i would put my two cents in since the ranger xp was not included for some reason, And no I am not a polaris Salesman, Just a happy owner
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I had issues with dust going by the UMP filter my dealer suggested putting on the RZR. I took it in and had them do a leak down test before I made any mods to the Intake. They are well aware of the issues with the stock system. I dont forsee any problems if a warrenty issue arises as they have been real good up to this point.
Like I said, It is really how good the dealer is and what they will over look, As long as Polaris does not look over the dealers shoulders the dealers get paid anyway, I know that with the automotive field some manufactures give bonuses to dealers to find after market performance upgrades on vehicles to get out of warranty issues :idea: .
This is some good info Grant, Have you tried the new element yet :?: , Just curious if it works :?: , I know that on the 2009s they changed a lot more from the parts list i have looked at other then an updated filter, Stuff like the filter cap and a new induction system with a dust shield addition to the new models, Kind of makes you think that if it was just a filter problem why would the make changes to 5 other items as well :!: , As for the warranty it does no good to fix the top end if the bottom end has been tore up by the silt going after the bearings and cam shaft :!: :idea: , as fare as i am concerned they should replace the whole power plant and skip the band aid fix, I guess they figure to roll the dice an add an 18 month warranty to make the customer fell good and hope it will not come back before the warranty runs out, then at 19 months you have rod knock.........
Welcome to the site, How is that RZRs working out for You..... :?:
I have never seen one but maybe the one you saw was custom made :?:
This is an update to who uses the SP ECU on an 2006 Polaris ranger XP, It is important to make sure that you adjust the TPS sensor on the throttle body to .710 volts while using this ECU, It is also important to check your 2005 rangers to see if it is set properly as well to the .710 volts from the factory, This is not always the case on 2005 models even though that is what they were to be set at from the factory, It tells the ECU the proper throttle position voltage that the engine requires at a given throttle position and make adjustments to the fuel curve, If the voltage is not set correctly it could cause a lean condition or even a rich condition if the voltage is to high and will affect engine performance :!: ,If you use another ECU from another manufacture check on what they require as well since the throttle sensor needs to match the voltage input of the ECU you are changing too, It is different from year to year :!: :!: .
Let us know how it works in the dusty conditions and keep checking the intake for dust, It does give that diesel look but will void the warranty unfortunately. :!: :?: ![]()
No, we mostly deal with the fuel injected polaris rangers, Do you have the service manual :?:, If not I have one for the 2004 and may be able to E-MAIL the part on the fuel system if it will help :?: .
Well this is going to be a shot in the dark but if the floats and fuel filter are good and I would guess it could be the fuel pump , If it is bad it could be only giving enough fuel to idle the engine and not enough to run under power, As for the choke cable I will see what i can come up with...